MULTI WAREHOUSE INVENTORY MANAGEMENT - USER GUDIE FOR MAGENTO 1

Version 2.1.0

Introduction

Inventory cost is generally between 20% and 30% of the cost to purchase inventory (http://www.investopedia.com). For many SMEs, this is counted as the major expense whether having online stores or not. As the result, it is vital to have an effective inventory management strategy for saving costs & gaining profits.

Multi warehouse module for Magento 1 is especially designed for Magento retails to successfully control their stock with minimum effort and fatest time.

Together with other features in our solution: Barcode Management, Purchase Management, Order Fulfillment, Dropship & Reports, our Inventory Management function is the critical element in creating Order-Fulfillment-Success combo. Everything in stock is under control, plus, all operations such as add, adjust, transfer stocks are simplified to be completed within the shortest of time!

Magento Multi-warehouse Management is one module in our Omnichannel solution for Magento retailers.


Terminologies and principles

Terminology Description
Quantity in warehouse(s) The real quantity of a product in the physical warehouse. It equals the sum of Available Qty and Qty to Ship
Available Quantity The quantity of each product which shows up in Virtual Catalog (front store). It’s also the quantity remaining that are available to be sold
Quantity to ship The number of items has been ordered but not been shipped yet. This number will be returned to Avail Qty & Qty in Warehouse(s) if the shipment is cancelled
Shelf Location Insert the detailed area in the shelf where the product is located. This is how you can support your staff in finding the product efficiently in the physical warehouse
Warehouse A “warehouse” in Inventory Management represents for a physical place where you keep your stock. Stocks can be moved between warehouses, purchased for a Warehouse and shipped from a Warehouse. Employees (with different admin accounts) can be restricted to handling only warehouse(s) with which they work
Primary Warehouse Primary Warehouse is automatically created after the module is installed which contains all products in your catalog. This warehouse cannot be deleted to make sure that there is always at least one warehouse consisting of your inventory
Warehouse Pemission Assign and manage a staff account permission level in controlling a specific warehouse. Base on Roles Assigned, an user who has full authorities will have permission to create new role & set up new user with specific permissions
Stock Adjustment Adjust Stock action is used to correct/ update inventory levels of your products and records them in Stock Adjustment History. This will change the Qty. In Warehouse(s) in the Stock in Warehouse grid of Inventory Management module. After that, the system will update Available Qty. accordingly (or the quantity in default Catalog Products) after subtracting Qty allocated in sales orders from the new Qty in Warehouse(s)
Stock Adjustment History Stock Adjustment History records all inventory corrections/ updates when there are some differences between stock levels of physical and virtual warehouses
Stocktaking Stocktaking is performed to double-check and prevent any mismatch between the recorded product quantities and the actual inventory in your physical warehouses. The process includes 5 stages containing stock counting and admin’s approval before actually updating the Qty in the system
Stocktaking History Stocktaking History records all stocktaking acts and their process status
Stock Movement History Stock Movements are records of inward &outward stock transfers of a warehouse
Supply Needs Supply Need is the system’s prediction about how many inventory items you need for each product within a future period. The system will calculate this number based on your sales history in the corresponding period in the past
Available Date Based on the sales history in the chosen sales period, the system will estimate the day which a product is sold out and need to be restocked
Low-stock Threshold Type To get notification about the out-of-stock product, you will have to define how the system process. There are 2 methods: by Available Days or by Available Quantity
Threshold (days) If you insert 3 in this field, the low stock notification will appear 3 days before the product is out of stock. The sold out day is estimated based on sales history of the chosen sales period
Sales Period (days) If you insert 30 in this field, the threshold days will be estimated based on sales history in 30 days up to now
Threshold (quantity) If you insert 5 in this field, the low stock notification will appear when there are only 5 items of the product in stock
Low Stock Notifications Low Stock Notification shows all notifications following Low Stock Rules set up in the system. You can track the detail of a notification such as Warning Message, Low Stock Threshold Type, Notification Recipients here
Transfer Stock Transfer Stock is used to manage inventory movements between warehouses or between a warehouse and another location. There are 4 types of Stock Transfers: Send Stock and Request Stock, Transfer to External Location & Transfer from External Location. Inventory is moved & Qty. is changed upon saving these actions
Send Stock This action lets you move inventory from a warehouse to another warehouse
Request Stock This action lets you request stock for a warehouse from another warehouse
Transfer to External Location This action lets you move inventory from a warehouse to an external location
Transfer from External Location This action lets you move inventory from an external location to a warehouse
Stock Sending History Record all stock sending which is created and note the status of the transfer
Stock Request History Record all stock requests which are created and note the status of the transfer
History of Stock Transfer to External Location Record all stock transfers from a warehouse to an external location which are created and note the status of the transfer
History of Stock Transfer from External Location Record all stock transfers from an external location to a warehouse which are created and note the status of the transfer

How to configure

Go to Settings and you are able to configure the Instock Management module as below:

configure instock management module

  1. Link stocks in Warehouse to Front Store View: The Instock Management module allows synchronization between the warehouse and its Magento front store. This means when you edit information or product quantity of a warehouse, this information will automatically be updated in that warehouse’s front store and visible to customers. After enabling this setting, you can link the warehouse to one or multiple store view in Warehouses > General Information > Magento Store View

choose front store view to link warehouse to

  1. Adjust Stock by entering the change qty:
  2. If this feature is enabled, when adjusting stock, you can enter the difference quantity and the system will calculate the final balance in warehouse.
  3. If this feature is disabled, you need to enter the exact quantity of stock in warehouse and the system will recognize this figure as the latest available quantity of product.

How to Use

Stock Listing

After installation, the system will automatically provide a Primary Warehouse. This Primary Warehouse cannot be deleted but can only be edited. All the existing products will be automatically synced from your website to this warehouse before you can assign to another warehouse.

This function consists of 3 tabs to help you manage your inventory successfully:

  • Stock in Warehouse: provides an overview of stocks in all warehouses or in a specific warehouse
  • Non-warehouse Products: lists out a newly-created product which has not been assigned to any warehouse
  • Warehouses: allows you to view and edit details of your warehouses

Stock in Warehouse

This tab provides an overview of stocks in all warehouses. Here you can view stock SKU, Name, Price, Qty in Warehouse(s), Qty to Ship, Available Qty, Products in Warehouse(s), Stock Movement and Product Status.

The module provides an in-depth control over your composite products (configurable, bundle and grouped products). You can see 3 quantity types of each variation or component of the composite product in a specific warehouse.

For example, if you have a configurable product whose root SKU is Pwt007, you can see the quantities of each available size. If you sell products which often have different sizes and colors like clothing, this is an efficient way to control your inventory.

control configurable product with variable sizes

Note that there are 3 types of quantity shown:

  • Qty in Warehouse(s): total amount of products in physical warehouses;
  • Qty to ship: the number of products which has been ordered and is ready to be shipped;
  • Available Qty: the amount of products left in the virtual catalog which is available to sell.

Note that Qty in Warehouse(s) = Qty to Ship + Available Qty

You can select a warehouse in the drop-down list and the stock details in that particular warehouse will be displayed.

select a warehouse

Update the total quantity and Shelf Location easily on the Inventory grid in only 4 steps:

  • Step 1: Select the product(s);
  • Step 2: Input the new Qty in Warehouse(s)
  • Step 3: Add Shelf Location (optional);
  • Step 4: Click “Update Stock”.

change stock quantity

Shelf Allocation is a useful information to find the product in the physical stock quickly, especially in fulfilling customer’s order.

Non-warehouse Products

When a product is newly-created and has not been assigned to any warehouse yet, it will automatically be allocated in this Non-warehouse list.

transfer non-warehouse product to a warehouse

  1. Select the product(s);
  2. Choose Add to Warehouse from the drop-down list; select the destination warehouse and click Submit.

Warehouses

The Warehouses page displays each warehouse’s details such as its ID, name, total SKUs and total product quantities in each warehouse, contact email/ tel./ address.

Our Inventory Management function allows synchronization between the warehouse and its Magento front store. This means when you edit information or product quantity of a warehouse, this information will automatically be updated in that warehouse’s front store and visible to customers. You can enable this function in Settings as mentioned in the How to Configure section above.

Warehouses page

You can assign multiple Magento store views to one Warehouse by clicking on Mapping Location – Warehouses button; or create unlimited new warehouses by hitting the “Add a New Warehouse” button.

In addition, by clicking on each warehouse, you can access 5 tabs as below:

  • General Information: records basic details of the warehouse such as Name, Code, Contact Email, Address, etc. If you enable the Link warehouse to Magento front store view setting above, this is where you can select the warehouse’s linked front store.

choose front store view to link warehouse to

  • Stock On Hand: lists out all existing products in the warehouse. Clicking on each product will let you promptly revise its total Qty in the specific Warehouse and its Shelf Location.

export warehouse's stock info

On this section, if you click on any warehouses, there will have Export button along with CSV/Excel XML file.

  • Stock Movement: provides stock changing record of the warehouse. Information includes added/ subtracted quantity, product SKU, movement type, movement date and reference number to access further details by a click.

  • Warehouse Permission: lets you assign and manage staff account permission. Here you can set staff permission by clicking at the Assign Staffs button at the right of the page.

assign staff to warehouse

An Assign Staff window will appear as in the screenshot below. All you need to do is:

  1. Select staff
  2. Choose his/her role from the drop-down list (you can create more roles in Magento core backend). You can assign role to multiple staff at once.
  3. Click Add Selected Staff button and you are done!

select staff and permission

You can also select to edit/delete staff permission directly on the Warehouse Permission menu. Finally, do not forget to save your recent changes.

enter image description here

ADDITIONAL GUIDE: Manage User/ Staff Roles and Permissions If you want to create and/or edit user roles and permissions in different sections in the Instock Management module, go to Magento core backend, System > Permission

Permission menu in backend

The User tab lists out all users with details like ID, Username, First name, Last name, Email and Status of the account. Create a new user by clicking a button at the top right of the page.

Add New User button

Admin can view, edit and remove staff permission by clicking on each user. Admin can also assign a warehouse to a user here.

assign warehouse to user in 4 steps

Also in Magento core backend, in System > Permission > Roles, View a list of role and create a new role for users.

Roles page

In Role Info tab, you need to input the role name, verify the admin’s password. Then in Roles Resources* tab, select the checkbox of the role’s permissions in the drop-down list, or select All in the Resource Access option to grant full permission to the role. When done, hit Save Role** to finish.

assign access to a new role

  • Dashboard: demonstrates summarized sales data of the warehouse in the last 30 days. You can view data of the warehouse’s sales, best sellers and stock on hand.

view sales charts in dashboard

Manage each warehouse’s sales status at a glance with visual charts. You can also print these charts or download with 4 different options of either PNG, JPEG, PDF or SVG vector by opening a menu next to each chart.


Stock Control

This module is a powerful assistance to help you keep track of any changes in the existing stock. It combines 5 functions in 1:

  • New Stock Adjustment: manually adjusts stock quantity;
  • New Stocktaking: assists in a complete stocktaking process;
  • Stock Adjustment History: records details of all stock adjustments;
  • Stocktaking History: records details of all stocktaking;
  • Stock Movement History: records all movements of stock in the warehouses

New Stock Adjustment and Stock Adjustment History

New Stock Adjustment

Sometimes your recorded product quantity does not match the actual physical number. Then, this function is exactly what you need to make changes quickly.

 New Stock Adjustment

To make a new stock adjustment, you need to: 1. Follow path: Stock Control > New Stock Adjustment 2. Fill in information for the adjustment 3. Click Start to Adjust at the top right of the page.

The next window allows you to select whatever product you want to adjust its quantity and type in the new figure. Alternatively, you can import product quantities via a CSV file with a provided sample. This means you can adjust quantities of several products at once.

 New Stock Adjustment

  1. You can import product quantities via a CSV file with a provided sample.
  2. Alternatively, you can select products and input the quantity in line. Note: as mentioned in How to Configure section above, if you enable Adjust Stock by entering the change qty setting, you can enter the difference quantity and the system will calculate the final balance in warehouse. Otherwise, you need to enter the exact quantity of stock in warehouse and the system will recognize this figure as the latest available quantity of product.
  3. Then you have 3 options to enable your changes:
  4. Save: temporarily save the adjustment in Pending status. You will automatically transferred to the Stock Adjustment History page.
  5. Save and continue to edit: temporarily save the adjustment in Pending status. You continue to stay on a page with your products to continue any further edits.
  6. Adjust: immediately activate the quantity changes. Once you hit this button, there is no way to undo it unless you carry out another stock adjustment. The adjustment is marked Completed on the History page.
Stock Adjustment History

The Stock Adjustment History page shows details of each adjustment including date of the adjustment, staff who made the adjustment, warehouse name and status (whether Pending or Completed).

Stock Adjustment History page

Clicking on each adjustment will transfer you to a page where you can see more information of an adjustment including adjusted product ID, Name, SKU, old Qty and Adjusted Qty. For an adjustment with Pending status, this is the page where you have left the unfinished adjustment. Complete it by clicking Adjust at the top right of the page.

New Stocktaking and Stocktaking History

New Stocktaking

This tool will help you carry out a stocktaking successfully to prevent any mismatch between the recorded product quantities and the actual inventory in your physical warehouses.

This process consists of 5 easy-to-follow stages:

  • Stage 1: General Information

input stocktaking general info

  1. Select the warehouse you want to stock take, the reason for stocktaking. You can also fill in the participants and the time of the action but it is optional.
  2. Choose the products to be stock taken by clicking the Prepare Product List button (Stage 2) at the top right of the page. Alternatively, you can skip it to go straight to Stage 3 by clicking the Start Stocktaking button.

  3. Stage 2: Prepare Products

prepare product list to start stocktaking

  1. You can select the products you want to stock take from the product grid;
  2. Alternatively, you can import products using a CSV file (template provided);
  3. Click Save to stay with your selected products for further edits, or click “Start Stocktaking” to proceed Stage 3.

  4. Stage 3: Stock Counting

input results of stock counting

  1. Select and type in the product quantity that you have recently counted.

  2. Either click Complete Data Entry to proceed to Stage 4 and have a review of the changes; click Complete Stocktaking to finish the process; or Save to continue editing.

  3. Stage 4: Complete Data Entry

review stocktaking

This Stage allows you to have a final review of your recent quantity counts. Click either “Re-entry Data” or “Complete Stocktaking” to move to Stage 5. If you are not an admin, your counting results will be submitted to the admin/ manager for approval before the new quantity is officially updated and the process is marked Completed.

  • Stage 5: Complete Stocktaking

complete stocktaking process

This page shows you all details of the stocktaking process including the product quantity before and after the stocktaking process. Make a New Stock Adjustment by hitting the Adjust Stock button or download a CSV copy of the grid using the Download Difference List.

Stocktaking History

All Stocktaking details are listed here. Different status shows to which stage the stocktaking process is done:

stocktaking statuses recorded in History

  • Status Pending means Stage 1: General Information is done
  • Status Processing means Stage 2: Prepare Products is done
  • Status Verified means Stage 3: Stock Counting is done
  • Status Completed means the whole stocktaking process is done

Click on each stocktaking record to view all details of the process.

Stock Movement History

stock quantity changes recorded in History

This menu records all changes of stock quantity in warehouse. The table shows the number of products added/subtracted from the warehouse, product SKU, product movement type, warehouse name, reference number, movement date. Filtering a SKU will help you track the product’s movements and changed quantity in each warehouse in no time.

Prediction

Supply Needs

There’s no need an assistant to analyze and show you whether you should order additional items for a specific product in the next Order Purchasing or not. Our inventory management module allows you to get the prediction of supply needs until the certain time stamp.

Supply Needs page

  1. To process a prediction, select the time range to collect sales data and then pick the date that you want to see forecast results.
  2. Click to Show Supply Needs button to finally view the prediction.

The forecast data will be shown in the table as below:

Forecast grid

  • Here, you can view the average quantity sold per day of the product during the chosen sales period. The prediction will show you Available Date which performs the forecast day of product’s running out of stock. The Supply Needs column demonstrates the quantity of product that expected to be sold until the time stamp you set.

  • For instance, the product msj000 has been sold 6 items in total during the last 30 days. It is estimated that the remaining quantity will be enough to be sold until 9/7/2017. It also suggests you to add further 11 items if you want to meet the customers’ demand until 31/8/2017.

  • To export the supply needs file, you can choose to export into CSV or XML file and click to Export. To start another prediction, you may edit criteria for supply forecasting and hit Show Supply Needs again to refresh the prediction result.

Low Stock Rules & Low Stock Notification

Low Stock Notifications are as its name, system emails or notifications to inform admin, warehouse managers when some products are going to be out of stock. To have Low Stock Notification, you need to set up rules in the Prediction > Low Stock Rules section.

Low Stock Rules

Admin can create unlimited rules to notify low stock status. One rule contains: Rule Information, Conditions & Action. There is no limitation in the quantity of rules set.

  • Rule Information: includes general data such as Rule Name, Status, and Update Time. You can set up the period of time in which the Low Stock Notification is activated.

Low Stock Rules page

  • Condition: allows you to set up Product Conditions & Low Stock Condition.

Set low stock conditions based on available days

  1. In the Product Conditions section, you can set the limitation for applying rules. For example, the Low Stock Rule is applied for category Decorative Accents or a specific product.
  2. As for Low Stock Condition, there are 2 rule types for you to select: Available Days and Available Quantity. With Available Days option, the system will estimate how many days the product is available for purchasing based on its sales history.
  3. For instant, if you set sales period equals to 30 and the threshold day is 3, the notification will appear 3 days before the product is out of stock which are predicted following the sales history in 30 days up to now.

Set low stock conditions based on available quantity

  1. With Available Quantity option, it only request for threshold quantity that you would like to receive low stock notification.

  2. If you set the threshold is 5, the system will notify you when the quantity of product(s) reach that number.

  3. Action: confirms who will receive the low stock notification by:

set up notification email

  1. Entering email address in Notification recipient list and the message to be sent.

  2. Selecting Save and Apply to start running the Low Stock Rule; Save Rule to save your work and come back to Low Stock Rules page; and click *Save and Continue Edit to save while continue staying on page for further edits.

Low Stock Notifications

The list displays all notifications following the low stock rules.

listing page of low stock notifications

Notifications are noted with Created Date, Warning Message, Notification recipients. Click to Action > View to accessthe detail.

Each notification allows you to track the low stock products’ information such as SKU, Name, and Current Qty.

low stock notification is display on the panel

The Low Stock Notification will be sent to recipients’ email as well as be displayed on the Instock Management panel.

Stock Transfer & Stock Transfer History

Stock Transfer

There are four major operations in Stock Transfer section: Send Stock, Request Stock, and Transfer to External Location & Transfer from External Location. All actions leads to the same purpose: to move stock immediately. This is helpful if you want to update the quantity in the system:

  • Quickly without going through a step by-step process
  • Or following closely to the process and allowing the admin in destination warehouse check how the quantity is transferred in reality.
Send Stock

You can use Send Stock to move items from one warehouse to another warehouse. The quantity will be updated in each warehouse after you complete sending stock while the total quantity in the inventory is unchanged.

To start sending stock, go to Inventory > Transfer Stock > Send Stock

Send stock page

  1. Choose a Source Warehouse and a Destination Warehouse; Fill in the Reason(s) for sending stock field. It is required for reviewing the transfer later. You can also change the Transfer Code as preferred.

  2. Click on Prepare Product List

import or edit in-line products to send

  1. You can import the product list via CSV files following the sample format.
  2. Or, you can select products to send manually
  3. Input the quantity to send
  4. Click on Direct Transfer to start the stock sending instantly. The transfer will be recorded as completed if you choose to Direct Transfer. The transfer will be recorded as pending if you only click to Save. Or, you can keep track on the transfer process by clicking on Start Sending. The transfer will move to processing status if you start sending.

receive sent products

In the Receiving History page, the admin staff in Destination Warehouse can check the quantity that they actual receive.

  1. For some reasons (the shipping is delayed, some products in broken, incorrect counting before sending...), the quantity that destination warehouse received is less than the quantity sent. In that case, the admin notes down the actual quantity and select Save Receiving. There are several ways to input the quantity of received stock including importing CSV file, scanning product barcodes or inputting manually in the grid.
  2. Select the products you want to update the received quantity.
  3. Input the received quantity. The admin can keep updating the received quantity until all quantity is sent completely.
  4. Then, complete the transfer by select Mark as Completed. Please note whatever the status of the transfer is, they are all listed in Stock Sending History.
Request Stock

A warehouse can place a request stock for another warehouse. When the request is marked as completed, the quantity will be updated automatically in both warehouse and the total quantity in Inventory remains unchanged.

You can assign a user to have the right to Send/Request Stock by setting up in the Permission section.

To create new Stock Request, go to Transfer Stock > Request Stock

send stock page

  1. Choose a Source Warehouse and a Destination Warehouse. Source Warehouse is where you would like to send the request to. Fill in the Reason(s) for sending stock field. It is required for reviewing the transfer later. You can also change the Transfer Code as preferred.

  2. Click on Prepare Product List

prepare stock to send

  1. There are several ways to prepare products for sending. You can scan product's barcodes, import the product list via CSV files following the sample format.
  2. Or, you can select products for requesting manually.
  3. Input product quantities to send.
  4. Click on Start Request to start the stock requesting. The transfer will be recorded as pending if you only click to Save.

deliver products

Here, the admin staff in Source Warehouse can check the quantity that they send in the Delivery History.

  1. For some reasons (e.g. shortage of quantity...), the quantity that source warehouse send might be less than the quantity requested. In that case, the admin notes down the actual quantity for sending and select Save Delivery. Admin of the Source Warehouse can add delivered products by scanning barcode, importing a CSV file or input manually in the grid.

  2. Select products to update delivered quantities.

  3. Input delivered quantity. The admin of the Source Warehouse can keep updating the sending quantity until all quantity is sent completely.

  4. Complete the transfer by selecting Mark as Completed.

Please note whatever the status of the transfer is, they are all listed in Stock Request History.

Transfer from/to External Location

transfer stock

  • Transfer stock to External Location: this feature allows you to note all transactions sending stock from a warehouse to other destinations (not warehouse).
  • Transfer stock from External Location: this feature allows you to note all transactions receiving stock from a location (not warehouse) to a specific warehouse.

Both of these actions can be processed as follows:

  1. Select products by scanning barcodes, importing via CSV file; or
  2. Select product from the grid
  3. insert quantity for transferring
  4. Click on Start Transferring.

All transfer relating to external location are recorded in History of Stock Transfer to External Location or History of Stock Transfer from External Location.

Stock Transfer History

The record of stock transfer is separated into 4 lists corresponding to 4 operations of stock transfer as mentioned above. For example, Stock Request History will show you a list of all stock requests created in the system.

Stock Request History page

Release Note

Version 2.1.1 (released on Oct 5, 2017)

Do not allow to delete primary warehouse

Show list short fall items after completing stock transferring, allow to send back short fall item of delivery Warehouse

Update Stock Adjustment

Show list order items of qty-to-ship item

Add product status filter into the product list (transfer stock, adjust stock, etc)

Add status column into grid of request/send stock history

Improve stock transfer

Update warehouse Dashboard

Version 2.1.0 (released on Jul 13, 2017)

Improve permission checking in Magento 1.8

Check permission when create request & sending stocks

Show stock movement in product edit page

Integrate with Magmi

Version 2.0.1 (released on Jun 23, 2017)

Improve compatibility with refund process in WebPOS

Improve low stock listing

Improve update stock_status of product in warehouse when change qty-in-warehouse

Improve filter availability_date in supply need listing

Update inventory database schema (add warehouse_id to order_item, shipment_item & creditmemo_item)

Upgrade version to compatible with extension on Magento Marketplace

Version 1.1.0 (released on Mar 29, 2017)

Release "force edit product qty" feature which allows to edit available qty of product in each Warehouse & global

Update syntax in PHP 5.5 and lower

Update warehouse stock collection

Update table prefix

Version 1.0.1 (released on Mar 25, 2017)

Improve view warehouse in backend

Import products for stocktaking if there is a row with null value in Qty column

Allow importing CSV file which contains more than 1000 rows

Import product data flow in Magento 1.8

Implement the export warehouse stocks feature

Allow to assign multiple Magento store views to one Warehouse

Version 1.0.0 (released on Feb 13, 2017)

Release stable rebuilt version of Inventory Management


Confidential Information Notice

Copyright 2017. All Rights Reserved. Any unauthorized reproduction of this document is prohibited.

This document and the information it contains constitute a trade secret of Magestore and may not be reproduced or disclosed to non-authorized users without the prior written permission from Magestore. Permitted reproductions, in whole or in part, shall bear this notice.